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HLP hydraulic oil

HLP Hydraulic Oil is a high-quality mineral-based hydraulic fluid formulated according to DIN 51524 Part 2, designed for systems that require reliable anti-wear (AW) protection, strong oxidation stability, and excellent corrosion resistance. With enhanced wear-prevention additives, HLP oil provides superior lubrication for modern hydraulic pumps—especially vane, piston, and gear pumps—operating under high pressure and continuous duty conditions. Its outstanding thermal stability, low foaming tendency, and excellent filterability ensure smooth, efficient, and long-lasting hydraulic performance in industrial, mobile, and construction equipment.

  • Advanced anti-wear protection for high-pressure hydraulic systems
  • Excellent oxidation and thermal stability for extended service life
  • Protects against rust, corrosion, and moisture contamination
  • Low foaming and quick air-release behavior for stable operation
  • Ideal for vane, piston, and gear pumps in demanding environments
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HLP Hydraulic Oil is a premium mineral-based hydraulic fluid formulated according to DIN 51524 Part 2, engineered for hydraulic systems that operate under high pressure, continuous load, and demanding conditions. Enhanced with anti-wear (AW) additives, rust inhibitors, oxidation stabilizers, and foam-control agents, HLP oil provides reliable lubrication and long-lasting performance in both industrial and mobile hydraulic applications.

With its superior wear protection, excellent thermal stability, and strong resistance to oxidation, HLP Hydraulic Oil ensures maximum efficiency and durability for hydraulic pumps—especially vane, piston, and gear pumps—which require highly stable fluid performance under elevated pressures and varying temperature conditions.

Key Performance Features

1. Advanced Anti-Wear Protection (AW)

Formulated with zinc-based (ZDDP) or ashless anti-wear additives, HLP oil forms a protective film on pump and valve surfaces, preventing abrasion, scoring, and premature component wear.

2. Excellent Thermal & Oxidation Stability

Designed to resist oil thickening, deposits, sludge formation, and thermal degradation. This stability ensures extended service intervals and clean system operation.

3. Superior Corrosion and Rust Resistance

Protects ferrous and non-ferrous metal components from water contamination, moisture exposure, and chemical corrosion.

4. Low Foaming & Fast Air Release

Minimizes foam formation and ensures rapid deaeration, preventing cavitation, pump damage, and performance losses.

5. High Load-Carrying Capability

Delivers stable lubrication under high-pressure operation, shock loading, and rapid cycling common in modern hydraulic systems.

6. Excellent Filterability

Maintains cleanliness and prevents filter clogging even in systems with fine filtration, supporting reliable and consistent hydraulic response.

Recommended Applications

HLP Hydraulic Oil is ideal for hydraulic systems requiring AW protection and stable performance under demanding conditions.

1. Industrial Hydraulic Systems

  • Injection molding machines
  • Presses and forming machines
  • Machine tools
  • Robotics and automation systems

2. Mobile Hydraulic Equipment

  • Excavators
  • Loaders
  • Forklifts
  • Mining and construction equipment

3. High-Pressure Pump Systems

Works exceptionally well in:

  • Vane pumps
  • Piston pumps
  • Gear pumps

4. Circulating & Lubrication Systems

Suitable for systems that need enhanced lubrication plus wear protection.

5. Equipment Operating Under Heavy Loads

Including hydraulics exposed to continuous duty, elevated temperatures, and fluctuating loads.

Benefits of HLP Hydraulic Oil

  • Extends hydraulic pump and valve life
  • Improves efficiency under high load and continuous cycles
  • Reduces downtime and maintenance costs
  • Supports long oil life through oxidation control
  • Ensures smooth, reliable hydraulic motion
  • Protects against wear, corrosion, and contamination
  • Stable performance in both low and high temperatures

Typical Technical Specifications (Example Values: ISO VG 32 / 46 / 68)

PropertyTypical ValueTest Method
AppearanceClear & BrightVisual
ISO Viscosity Grade32 / 46 / 68ISO 3448
Kinematic Viscosity @40°C30–70 cStASTM D445
Kinematic Viscosity @100°C5–9 cStASTM D445
Viscosity Index95–105ASTM D2270
Pour Point–15°C to –21°CASTM D97
Flash Point200–220°CASTM D92
Anti-Wear Properties (FZG)≥ Stage 10DIN 51354
Copper Corrosion1bASTM D130
Foaming CharacteristicsLow FoamASTM D892
Oxidation StabilityVery GoodASTM D943

Actual values depend on ISO grade and formulation.

Performance Considerations

  • Ideal for systems requiring anti-wear protection and high-pressure capability
  • Provides reliable performance in environments with temperature fluctuation
  • Compatible with seal materials such as NBR, ACM, and FKM
  • Suitable for equipment with fine filtration or sensitive hydraulic controls
  • Not recommended for systems requiring fire-resistant or biodegradable fluids

Storage & Handling Guidelines

  • Store in sealed containers away from moisture and contaminants
  • Keep away from extreme temperatures and direct sunlight
  • Use clean transfer equipment to avoid contamination
  • Adhere to proper disposal regulations for used oil

Conclusion

HLP Hydraulic Oil delivers dependable, high-performance lubrication for modern hydraulic systems operating under demanding conditions. With its strong anti-wear additives, excellent oxidation stability, and superior protection against corrosion and foaming, it ensures long-lasting system reliability, reduced maintenance requirements, and optimal hydraulic efficiency in industrial, mobile, and construction equipment.

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HLP oil contains anti-wear (AW) additives, making it suitable for high-pressure hydraulic systems, vane pumps, piston pumps, and equipment exposed to continuous or heavy loads. HL oil, on the other hand, is recommended only for light-duty applications without AW requirements. If the system operates under elevated pressure, fluctuating loads, or sensitive pump designs, HLP is the correct choice.

Yes. Most modern hydraulic machinery—such as excavators, forklifts, loaders, and construction equipment—requires HLP-class oils due to their high-pressure capability and anti-wear protection. The AW additives help prevent pump wear and extend component life under severe operating conditions.

Viscosity selection depends on climate, system design, and manufacturer recommendations:ISO VG 32: Best for cold climates and fast-moving hydraulic systemsISO VG 46: The most common choice; suitable for general industrial and mobile equipmentISO VG 68: Ideal for warmer climates or equipment with higher operating temperatures or load requirementsChoosing the correct viscosity ensures stable hydraulic performance and reduces wear.

Product Details

Detail Value
DIN Classification DIN 51524 Part 2 (HLP – Anti-Wear Hydraulic Oil)
Pump Type Compatibility Suitable for Vane, Piston & Gear Pumps
AW Additive Type Zinc-Based or Ashless Anti-Wear System (Depending on Formulation)
Load Capacity Classification Rated for High-Pressure & Heavy-Duty Hydraulic Systems
Available ISO Grades ISO VG 32 / 46 / 68

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